TXGQuality & Compliance
Traceability & Genealogy
Complete Product Lineage and Compliance. Live product genealogy from raw materials to finished goods, with serialisation, labelling, audit trails and mock recalls in minutes.
The challenge
In most plants, the truth about product lifecycles is scattered across processes, machines, systems and spreadsheets, which makes recalls slow, investigations uncertain and compliance a scramble. Whether captured manually or through automation, maintaining complete traceability is complex and error-prone.
Overview
LOGICAL SYSTEMS Traceability & Genealogy (TXG) turns fragmented records into a live, navigable lineage from raw materials to finished goods across discrete and batch operations. It captures consumption, production, split/merge, pack/aggregate, movements and reversals as they happen, normalises them into an ISA-88/95 context and builds an always-current genealogy that you can traverse upstream for root cause or downstream for instant impact analysis.
Purpose-built for regulated environments, TXG maintains immutable audit trails and electronic signatures, supports serialisation and aggregation with label generation, and produces audit-ready reports on demand. It connects to existing plant and business systems through open interfaces without rip-and-replace, so you can start on one line and scale to multi-site deployments without losing control. The result is faster investigations, confident releases and mock recalls in minutes.
Typical results
Typical results reported in the TXG datasheet. Results depend on each site's starting point and scope.
Capabilities
What TXG does
Enabling Real-Time Lineage
- Capture once, reuse for recalls, CAPA and audits
- Genealogy auto-built from consume, produce, split, merge, pack, transfer and reversal transactions
- Lots, serials, quantities and units normalised in one model
- One-click upstream and downstream trace with impact analysis
- Reversals with immutable audit trail and e-signatures
- Serialisation, aggregation and label payloads on demand
Run Genealogy as an Engine
- Tracking rules for consume, produce, split, merge, pack, transfer and reverse events
- Rules bound to your ISA-88/95 model, with tag-based or manual triggers
- Quantity/UoM maths, effective dates and parent-child rules enforced at ingest
- Real-time chain-of-custody graphs answer where-used, what-contains and how-impacted queries
- Coverage scoring, duplicate/orphan detection, data reconciliation and safeguarded reversals
Rules Driven Tracking and Tracing
- Live operator workspaces showing release flows and compliance KPIs
- Per-lot context: batch code, production order, QA status, location, one-click View Tree
- Item, case and pallet IDs commissioned, aggregated, verified and tracked to shipment
- Verification counters validate against shipments to confirm readiness
- Labels Configuration for GS1/DSCSA templates, variables, printers and auto-print rules (ZPL II)
Connected Closed-Loop Control
- Evidence-grade lineage returned to ERP/WMS, LIMS, MES/EBR and labellers
- Open APIs and real-time updates power dashboards and mock recalls in minutes
- Holds, quarantines and movements propagate back to upstream systems to prevent escape
- Same contracts and rules from a single line to multi-site deployments
Key Features
- ISA-88/95 modelling for sites, areas and units, with discrete and batch templates
- Genealogy Explorer (graph, tree, table, Sankey) with where-used and what-contains queries
- Mock Recall simulator with exportable customer/shipment lists and impact analysis
- Quality linkage: LIMS results and deviations on lots/serials; change control, quarantine/hold
- Open integrations: OPC UA/MQTT ingestion, REST APIs and WebSocket updates
- RBAC by site/area, immutable audit log, record-retention policies, Part 11 e-signatures
Benefits
Why manufacturers choose TXG
Faster root-cause analysis
50-75% faster root-cause analysis using upstream/downstream traversal and where-used queries.
Compliance without complexity
Audit trails, e-signatures and GS1/DSCSA/UDI labels are built in, for 100% compliance without the complexity.
Lower rework and support costs
20-30% lower rework and support costs by automating genealogy and serialisation maintenance.
Single source of truth
One source of truth for lineage improves trust across QA, production and the supply chain.
Higher release confidence
Link verification, aggregation completeness and exception visibility give greater confidence at release.
Scales to multi-site
Scales from one line to multiple sites with consistent tracking rules, data contracts and process modelling templates.
Ask TXG in plain language
LS Assistant, the AI assistant in every Logical Systems application, answers questions from your live TXG records and shows the sources behind every answer. It keeps learning as your records, work instructions and resolved issues grow, and your data is never used to train AI models.
Answers with sources
Every answer cites the records and work instructions it used.
Your role, your site
It sees only what each user is allowed to see.
Asks before it acts
Every change it proposes needs a person's confirmation and is audited.
18 languages, voice on mobile
Questions, answers and content in your teams' languages.
Integration
Connects to the systems you run
Systems & protocols
- ERP
- WMS
- LIMS
- MES
- EBR
- Label printers (ZPL II)
- OPC UA
- OPC DA
- MQTT
- REST API (JSON payloads)
- WebSocket
- Kafka (via connector)
- Snowflake (via pipeline, data bridge)
Standards
- ISA-88
- ISA-95
- 21 CFR Part 11
- GS1
- DSCSA
- UDI
Datasheet
Traceability & Genealogy datasheetWorks with
Related solutions
See TXG in action
Book a demo with our engineers, using scenarios from your own plant.