MOM | MES expertise across verticals
MES & Operations Management
From SCADA to full-featured manufacturing operations management, built on standards-based plant models and delivered with our GAMP + Agile methodology.
Overview
Our implementations range from SCADA systems to full manufacturing operations management (MOM), including manufacturing execution systems (MES), using standards-based plant modelling tools supported by a suite of optimisation, integration and visualisation modules. They are grounded in our strong foundation in Lean Manufacturing and quality management systems.
Our MOM and MES solutions combine business and process data in a unified production model. Flowchart-based graphical tools define and execute business processes, and raw materials, feedstock and products are tracked across continuous or batch operations, with standardised quality management, production scheduling integrated with enterprise systems, and comprehensive plant performance reporting.
At project initiation we assess the factory's readiness in terms of automation level, people and computing infrastructure, so people, systems and business functions are aligned with existing applications and the new capabilities.
Start small, scale to full MOM
- Production scheduling and dispatch
- Electronic batch records (EBR)
- Work instructions and e-SOP delivery
- OEE and downtime analysis
- Material management, tracking, weigh and dispense
- Warehouse integration and stock movement
- SPC and quality event handling
- KPI dashboards and unified dashboards
- Maintenance and calibration management
Capabilities
What we specialise in
Plant modelling & integration
- Requirements gathering and specifications
- Plant modelling with ISA-88 and ISA-95
- Message exchange with PackML, BatchML, B2MML and KPIML
- LIMS, CMMS and ERP integration
Execution & traceability
- Shop-floor displays and operator interfaces
- Product and material track and trace
- Genealogy and reverse genealogy
- Bill of materials, recipe and batch management
Performance & reporting
- Plant-wide KPIs with drill-down analytics
- OEE and downtime analysis
- Quality monitoring with statistical process control
- Reports, dashboards and secure mobile access
GAMP + Agile
A methodology built for regulated, predictable delivery
An iterative and incremental approach with deep customer involvement in requirements and robust governance during execution.
How it works
- Structured requirement gathering with key stakeholders
- Iterative delivery with full validation traceability
- Early visibility into value delivery
- Alignment with Computer System Validation (CSV | CSA) principles where required
Industry-proven use cases
- Pharmaceuticals & Life Sciences: electronic batch management, serialisation, CFR Part 11 traceability
- FMCG & Food Processing: recipe enforcement, allergen control, packaging integration
- Specialty Chemicals: batch genealogy, real-time KPI dashboards, tank farm automation
- Automotive & Precision Engineering: work order tracking, sequencing, test data capture
- Utilities & Infrastructure: asset performance monitoring, field data capture, smart metering
Applications
Our MOM application suite
Planning an MES or MOM programme?
Our readiness assessment shows where to start and how to scale.